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Client€8B Global Industrial Machinery Group
SprintA 10 week sprint
Fieldwork89 suppliers catalogued · 8 evaluated in depth · 8 expert and customer interviews
“SprintlyWorks provided a clear, fact-based view that accelerated our M&A prioritization”
VP Business Development
Industrial Equipment Industry, Strategy & Business Development

Eighty-nine suppliers, five worth approaching

The situation

Ninety days to decide what to buy

Sawmilling is an old industry with new machines in it. A log arrives, it is measured, debarked, broken down, edged, trimmed, sorted, dried, graded and stacked. Every one of those steps is a machine, and most of those machines are bought from a specialist supplier rather than built by the mill.

Two constraints shaped everything. The first was that the market number had to be defensible to a board, which meant it could not be a top-down percentage of an industry figure. The second was that most of the candidates were private, which meant the evaluation had to work on partial financial information without pretending otherwise.

Our client, a global industrial equipment group, wanted to grow its position in that supply market and had decided the fastest route was to buy rather than build. The question was what to buy. Nobody inside the company could say with confidence how large the equipment market actually was, and the supplier landscape was a long tail of private, family-held engineering firms with no published accounts and no analyst coverage.

There was a board strategy session ten weeks out. The ask was a shortlist with reasoning attached, not a market report.

Why it is hard

Output is public, spend is not

Sawnwood production is one of the best documented industrial statistics in the world. The Food and Agriculture Organization has published national production volumes for decades. You can pull a clean series for every producing country back to the 1960s in an afternoon.

The number you can find is not the number you need, and the gap between them is the whole job.

None of that tells you what the equipment market is worth. Production volume measures what came out of the mills last year. Equipment spending is driven by something else entirely: how much capacity exists, how old it is, and where in its replacement cycle it sits. A region can produce less every year for a decade and still be the largest equipment market on earth, because it has more mills, they are older, and they are being rebuilt.

On the supplier side the problem is the opposite. There is no shortage of information about what these companies make, because they publish it for customers. There is very little about what they earn. Of the eighty-nine suppliers we eventually catalogued, the large majority were privately held, several sat inside larger groups that do not report the segment, and a few had ownership structures that had changed twice in five years.

How we worked

Four phases, ten weeks, one moving deadline

The sprint ran in four phases, each with a workshop at the end where the client steering committee either confirmed the direction or changed it.

What the interviews were for. Not colour. The desk model produced a capacity figure and an investment cycle assumption, and both were wrong in their first version. Operators corrected the replacement intervals, and the regional teams corrected the assumption that a mill buys a whole line at once. Neither correction would have come from a database.

  1. Analyse, two weeks

    Establish the 2024 production baseline by region, work out the demand drivers behind it, and project forward. Agree with the steering committee which geographies were in scope and what the evaluation criteria would be.

  2. Scan, three weeks

    Build the supplier long list from desk research, industry databases, trade exhibitions and the client’s own internal list. Screen it against basic criteria so the deep work went only to companies that could pass.

  3. Evaluate, four weeks

    Per shortlisted company, desk research plus expert and customer interviews covering technology depth, financial performance, installed base and market perception. Score every one against the same weighted card.

  4. Recommend, one week

    Final steering committee session to agree the priority candidates, then the board pack: profiles, synergies, red flags, and the engagement sequence with its decision gates.

Fieldwork ran alongside the desk work rather than after it. Four interviews with the client’s own regional teams, in Asia Pacific, Europe, North America and South America, because a global company usually already knows the answer in pieces and has never assembled them. Three interviews with sawmill operators across the Nordics, the Baltics and central Europe. One interview with a supplier, which is worth more than it sounds, because suppliers will describe their competitors’ weaknesses with a precision no database offers.

Finding one

Production volume is the wrong denominator

The first instinct in a market like this is to take production volume and apply a percentage. It is fast, it is defensible-sounding, and it is wrong, because the two move independently.

Global sawnwood production by region, 2014 to 2035

Million cubic metres per year  ·  2030 and 2035 are projections

APACEMEANorth AmericaLatin America
0 130 260 390 520 165 137 119 452 2014 190 140 119 482 2020 178 124 111 445 2024 184 130 113 459 2030F 195 140 119 488 2035F Historical Projection

Totals are the deck’s own and differ from the sum of the regional bars by up to one unit through rounding. The source chart’s legend lists EMEA first, but the bar values and the growth rates only reconcile if the top band is APAC, which is also what the underlying production data shows. The corrected reading is used here. Sources: FAOSTAT; SprintlyWorks analysis.

Output tells you how the industry is feeling. Capacity, and its age, tell you what it is about to buy.

Read the chart as a demand signal and it says the industry shrank. Global output was 482 million cubic metres in 2020 and 445 in 2024, a fall of about 8% in four years. Energy costs rose, new-build housing weakened, log supply tightened, and China’s housing correction pulled the largest region down with it.

Now read it as an equipment signal. It says almost nothing. A mill that runs at 60% of capacity still replaces its blades on the same schedule, still takes its annual outage, and still has a primary breakdown line that is fifteen years old and due. Falling output can even accelerate equipment spending, because the mills that survive a downturn are the ones that modernise, and the ones that do not modernise are the ones that close.

The projection matters more than the history for an acquirer, and it is modest: recovery to 459 million cubic metres by 2030 and 488 by 2035, which only returns the industry to roughly where it was in 2020. Anyone buying into this market on a growth story is buying the wrong story. The case has to be made on share, on aftermarket, and on replacement.

Finding two

Size the market at the machine, not the industry

So we built it from the bottom. One mill, fully specified, then multiplied.

How a market size gets built from one mill

Reference mill assumptions, annualised to a rate per cubic metre of capacity

Reference mill
A typical industrial sawmill, taken as the unit of account rather than the industry.
300,000 m³ annual output
~€100m total build cost
Equipment in scope
Only the part of the mill this client could actually supply. Everything else was excluded.
€30m debarking and sawing
Civil works, kilns, energy plant: out of scope
Cycle
Capital equipment is not bought every year. Annualising over the replacement cycle turns a lumpy purchase into a rate.
15 years investment cycle
€1.5m annual service and parts
Rate per cubic metre
Two numbers that can be multiplied by any capacity figure, anywhere.
€6.7 / m³ capital
€5.0 / m³ aftermarket
The whole model rests on these two

€30m over a 15 year cycle is €2m a year, divided by 300,000 m³ gives €6.7 per m³. €1.5m a year over the same capacity gives €5.0 per m³. The serviceable market applies these rates to observed mill capacity; the total market applies them to capacity implied by a 90% utilisation rate. Sources: client data; UNECE; FAO; SprintlyWorks analysis.

Both of these are identified market size. They describe the spend that exists, not revenue anyone has won, and not a forecast of what an acquisition would capture. The gap between the two numbers, roughly €2 billion, is not lost opportunity either. It is Asia Pacific and Latin America, where the company had no service presence, and where an acquisition would have to bring one.

The move that makes this work is annualising. A sawmill does not buy a debarking and sawing line every year; it buys one every fifteen years or so. Spreading that purchase across the cycle converts a lumpy, unpredictable event into a rate per cubic metre of capacity, and a rate can be applied to any region for which capacity is known.

The second move is narrowing the scope before sizing rather than after. The client could supply debarking and sawing. It could not supply the buildings, the kilns or the energy plant. Sizing the whole mill and then taking a share of it would have produced a larger number and a worse decision.

The addressable market, and the half of it this company could actually reach

€ billion per year  ·  debarking and sawing equipment only

Capital equipmentAftermarket, service and parts
0.0 1.8 3.5 5.2 7.0 2.7 3.6 6.3 2020 2.5 3.3 5.8 2024 2.6 3.4 6.0 2030 Total addressable 1.7 2.3 4.0 2020 1.6 2.1 3.7 2024 1.6 2.2 3.8 2030 Serviceable

Total addressable market covers all producing regions. Serviceable covers Europe, North America and Oceania, the regions where the company had a sales and service presence. Both are identified market size, not revenue, and not a forecast of what any supplier will win. Sources: FAOSTAT; client data; SprintlyWorks analysis.

The total addressable market came out at €5.7 billion a year in 2024, projected at €6.0 billion by 2030. The serviceable market, meaning the regions where this company actually had people who could sell and service, was €3.7 billion, projected at €3.8 billion.

Finding three

The served half is where the old machines are

Splitting the serviceable market by region produced the finding that changed the shortlist.

Three served regions, and why two of them are different businesses

2024  ·  capacity and production in million cubic metres per year

RegionMillsCapacityProductionUtilisationAvg mill ageAnnual spend
Europe2,70718911862%59€2.2bn
North America88611911092%37€1.4bn
Oceania769.68.589%49€0.11bn

Utilisation is production divided by capacity and is calculated here, not taken from the source. Average mill age is in years. Annual spend is capital plus aftermarket. Sources: FAOSTAT; SprintlyWorks analysis.

One market buys replacement. The other buys capacity. A supplier that is excellent at one is not automatically useful in the other.

Europe and North America are close in production volume, 118 against 110 million cubic metres, and close enough in spend, €2.2 billion against €1.4 billion. On every other measure they are different industries.

Europe has 2,707 mills against North America’s 886. It has 189 million cubic metres of installed capacity but produced 118, which is 62% utilisation. And its average mill is 59 years old.

North America has fewer, larger, younger mills running at 92% of capacity, with an average age of 37. Its capacity is rising while its mill count stays flat, because large operators are closing several small mills to open one large one. Capacity is also moving, out of western Canada and into the US South where the timber is.

Europe is a modernisation market: a large, old, underused fleet where the purchase is a line rebuild in an existing building, sold to an operator deciding whether to reinvest or close. Between 2020 and 2025 European mill openings added about 4.0 million cubic metres of capacity while closures removed only about 0.8 million, so the fleet is consolidating rather than shrinking. Operators closing mills said so plainly: high log costs, low lumber prices, weak construction demand, and an investment need they were not willing to fund on an old asset.

North America is a project market: fewer, larger decisions, greenfield or major reconfiguration, sold to a corporate capital committee. The equipment is the same. Almost nothing else about the sale is.

Finding four

Aftermarket is not a footnote, it is 43% of the spend

Of the €3.7 billion serviceable market, €2.1 billion was capital equipment and €1.6 billion was service and spare parts. Aftermarket is 43% of the money, and it behaves nothing like the other 57%.

A sawmill is never replaced. It is continuously rebuilt.

The maintenance and investment ladder, shortest interval first

Daily to weekly
ConsumableBlades and knives changed, tensioned, sharpened. Lubrication, cleaning, visual checks.
Monthly to quarterly
ConsumablePlanned shutdowns. Alignments, belt and chain tension, minor component swaps, filter changes, kiln maintenance, scanner calibration.
Annually
AftermarketThe annual outage. Rebuild of critical components: gearboxes, hydraulic pumps, heads.
Every 3 to 7 years
AftermarketMid-life rebuild of key machines. New wheels, guides, drives and control retrofits on bandmills; new arbors, sawboxes and chip heads on canters; fan and motor replacement on kilns.
Every 8 to 15 years
CapitalTechnology upgrade. Scanner-based edgers and trimmers replacing optimised ones, grading systems moving to visual and X-ray, sections of line re-engineered for speed or yield.
Every 15 to 25 years
CapitalMajor line replacement or full reconfiguration. New primary breakdown line, new log yard and merchandiser, new kiln complex.

Intervals vary with location and wood type more than with age. Powerheads last around three years in North America against roughly ten in Europe, because the fibre and the corrosiveness of the wood differ. Sources: UNECE; FAO; IUFRO; Wood Markets; LIGNA; FIEA; supplier technical libraries; operator interviews.

What this changes in practice. It moves installed base from a nice-to-have into a scored criterion, and it makes the question during diligence not “how good is the technology” but “how many of these machines are running, where, and who services them”.

Capital spend is cyclical, competitive and won on price and specification. Aftermarket spend is annuity-like, largely uncontested once the machine is installed, and tied to the installed base rather than to this year’s order book. In an old fleet running below capacity, the aftermarket half is also the more reliable half.

That is why the evaluation scorecard gives 15% of its weight to the share of a supplier’s revenue that comes from service and spare parts, with the top band set at 40% or more. A supplier with a large installed base and a high aftermarket share is buying you an annuity and a customer list. A supplier with strong engineering and 5% aftermarket revenue is buying you a project business, which is a different asset at a different multiple.

Finding five

Only about half of a sawmill is the sawmill

One number kept the scope honest.

Only about half of a sawmill is the sawmill

Capital cost split for a mid-scale mill

Sawmill facility 42.0%Buildings 31.7%Installation 6.7%Infrastructure 5.8%Drying kilns 5.4%Heating plant 4.9%Work machinery 2.2%Other 1.1%
42.0% 31.7% Share of a €45 million build for a 150,000 m³ per year mill Process line and kilns 49.6% Civil, infrastructure, installation and energy 49.1%

Categories are the source deck’s own. Shares sum to 99.8% through rounding. Sources: UNECE; FAO; IUFRO; Wood Markets; LIGNA; FIEA; client data.

For a mid-scale mill of 150,000 cubic metres a year, costing around €45 million to build, the process line and its kilns are 49.6% of the capital cost. Buildings, infrastructure, installation and the energy plant are 49.1%. The rest is rounding.

This is why the sizing excluded everything outside debarking and sawing, and why it should have. Had we sized the mill and taken a share, the market would have looked roughly twice as large and the shortlist would have been drawn from a different, wider pool of suppliers, most of whom build things this client had no intention of building.

Scale changes the arithmetic but not the lesson. A small commercial mill of 50,000 to 150,000 cubic metres costs €5m to €15m. A mid-scale industrial mill costs €20m to €60m. A large supermill above 400,000 cubic metres costs €80m to more than €200m, and comes with heavy scanning, a large kiln battery, an integrated energy plant and full digitalisation. The supermill is where the industry is heading, in both served regions, for the same reason: the same capacity at a lower operating cost.

The screen

Eighty-nine suppliers, and the eight that survived

With the market understood, the supplier work became tractable. The long list came from desk research, industry databases, trade exhibitions and the client’s own internal list, which is worth including because a sales organisation has usually met most of the market and never written it down.

Eighty-nine suppliers to five, through three filters and one scorecard

Every company that reached the deep dive was scored on the same eight criteria, with the same weights

89
Long list
Identified from desk research, industry databases, trade exhibitions and the client’s own list.
18
Screened
Survived a floor of roughly €10m revenue, solid EBIT and relevance to the equipment actually in scope.
8
Deep dive
Scored against all eight criteria, using interviews as well as accounts.
5
Priority
Recommended for engagement, each with synergies and red flags written out.
3
High potential
Kept on the list for a later window rather than dropped.
1
Board pack
Profiles, engagement sequence, timeline to due diligence and the decision gates.
CriterionWeightWhat it measuresScore 0Score 4
Strategic fit and synergies20%Portfolio, customer and geography fitNo strategic fitStrong portfolio fit and synergies
Scale and efficiency20%Revenue scale€10m to €20m revenueAbove €50m revenue
Revenue mix and resilience15%Share of service and spare parts revenueUnder 5% aftermarket40% or more aftermarket
Profitability and value creation15%EBITA margin and uplift potentialUnder 7% EBITA15% EBITA or better
Technology leadership10%Depth in the equipment actually in scopeLow focus, commoditisedMarket leading, high focus
Market position10%Installed base and customer referencesMinimal presenceLarge installed base
Brand perception5%Reputation, loyalty, visibilityUnknown or poor reputationPremium reputation
Ownership structure5%Ease of acquisition and shareholder complexityNo sales intentPrivately held, clear structure

Weights sum to 100%. The two heaviest are strategic fit and revenue scale, at 20% each. Ownership structure carries only 5%, which understates it: a supplier with no intention of selling scores badly on one line and is unbuyable on all of them. Source: SprintlyWorks evaluation framework, agreed with the client steering committee.

The first filter is deliberately crude: a revenue floor of roughly €10 million, solid EBIT, and relevance to the equipment in scope. It exists to stop the expensive work being spent on companies that cannot pass, and it removed 71 of the 89.

The second filter is the scorecard, and the design choices in it are the transferable part.

Strategic fit and revenue scale carry the same weight. Both at 20%, more than any other criterion. A perfect strategic fit at €12 million of revenue does not move the needle for a group of this size, and a large supplier in the wrong part of the line is an expensive distraction. Neither survives alone.

Aftermarket share is weighted as heavily as profitability. Both at 15%, for the reason set out above.

Brand and ownership carry only 5% each, and ownership is the one that actually kills deals. It is scored low because it is close to binary, and a binary criterion distorts a weighted average. In practice a supplier whose owners have no intention of selling scores four points out of a hundred and is worth zero, so ownership was handled as a gate in the conversation rather than as weight in the model. That is a limitation of scorecards generally, and it is better to know it than to weight around it.

The recommendation

Five to approach, three to keep watching

The final steering committee session took the eight to five priority candidates and three high-potential ones. Which companies those were, and the synergies and red flags attached to each, are the client’s commercial property and are not reproduced here.

A scorecard ranks. It does not decide. The gap between the ranking and the recommendation is where the judgement lives, and it should be written down rather than hidden inside the weights.

What can be said is the shape of the answer, because the shape is reusable. The five were not the five highest scorers. Two companies with strong scores were moved to the high-potential list because their ownership made a near-term approach unrealistic, and one lower scorer was promoted because it filled a specific gap in the line that nothing else on the list filled.

The board pack carried, for each of the five: a company profile, the strategic rationale, the synergies, the red flags stated plainly, and an engagement sequence with a timeline to due diligence and the decision gates along it. The three high-potential names came with the condition that would have to change for them to move up.

Honest limits

What this study could not settle

Private company financials are estimates. Most of the eighty-nine were private. Where filings existed they were used; where they did not, revenue and margin were triangulated from headcount, installed base, project announcements and interview evidence. Those figures are good enough to rank candidates against each other. They are not good enough to price one, and the study says so.

The market model is a capacity model, not an order model. It says how much equipment spend the installed fleet implies at a normal replacement rate. It does not predict the timing of any individual purchase, and mills defer.

Willingness to sell was not tested. Nobody was approached. Ownership was assessed from structure and public signals, which is a weaker instrument than a conversation and was flagged as the largest single source of error in the shortlist.

Two customer interviews did not happen inside the window. One was rescheduled and one fell outside the ten weeks. Both would have added to the European operator view, which is the view the modernisation thesis rests on.

One source chart did not reconcile. The regional legend on the production chart contradicted the values and growth rates plotted beside it. The corrected reading is used here and the discrepancy is noted on the exhibit, because a figure that cannot be reconciled should be shown with its problem attached rather than quietly cleaned up.

Sources and method

What the numbers rest on

LayerWhat it providedPrincipal sources
Production and capacityNational sawnwood production volumes 1961 to 2024, and the capacity and mill-count base for every regionFAOSTAT; UNECE
Market projectionProduction outlook to 2030 and 2035 with named demand drivers per regionFAOSTAT; UNECE; SprintlyWorks analysis
Mill economicsReference mill capital cost, equipment split, replacement intervals and annual service spendUNECE; FAO; IUFRO; Wood Markets; LIGNA; FIEA; supplier technical libraries; client data
Regional capacity changeEuropean mill openings and closures 2020 to 2025, and North American capacity and mill countsSector press; Forest Economic Advisors
Supplier long listEighty-nine equipment suppliers with product scope, geography and ownershipDesk research; industry databases; trade exhibitions; client internal list
Supplier financialsRevenue, EBITA and ownership structure where available, triangulated where notCompany filings; IBISWorld; Mergermarket; SprintlyWorks analysis
ValidationReplacement intervals, purchasing behaviour, competitive perception and installed baseFour client regional interviews; three sawmill operator interviews; one supplier interview; expert network

Interviewees are not named. Sawmill operators and the supplier who took part did so on the understanding that their participation was confidential, and that holds regardless of what is published about the market.

Every figure on this page is either published by the institutions named above, calculated from them by a method set out in the article, or supplied by the client. Where a number is an identified market size rather than a result, it says so on the line where it appears.

On anonymity. The client is not named. Neither is any company that was screened, shortlisted or recommended, and no financial figure attributable to a named supplier appears anywhere on this page. The market analysis is built from public data and is reproduced in full. The target evaluation is described by its method only.

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